Hwashi Automatic Multiple Head Wire Mesh Spot Welding Machine for Shopping cart

Hwashi Automatic Multiple Head Wire Mesh Spot Welding Machine for Shopping cart
The Hwashi Automatic Multiple - Head Wire Mesh Spot Welding Machine is a cutting - edge solution tailored for the mass production of Shopping cart. It integrates multi - head welding technology, automated control, and precise process management, enabling kitchenware manufacturers to achieve high - speed, consistent, and high - quality welding of wire mesh components.

• Multi - Head Welding Configuration:
  Equipped with 6–16 independently controllable welding heads (configurable according to requirements), the machine can simultaneously weld multiple spots in a single operation. This significantly reduces the welding cycle, increasing production efficiency by up to 50% compared to single - head welding machines.
• Full Automation & Intelligent Control:
  • Automated Material Handling: The integrated wire feeding and positioning system accurately delivers wire mesh parts to the welding area, minimizing manual intervention and ensuring uniform weld spacing.
  • Smart Operation Interface: A PLC - based control system, combined with a touchscreen HMI, allows for easy setting and storage of welding parameters (such as current, time, and pressure). Up to 100 sets of welding programs can be saved, facilitating quick switching between different oven rack models.
• Precision Welding Technology:
  • Stable Current Output: Utilizing an IGBT inverter power supply, the machine maintains a stable welding current (ranging from 5,000A to 20,000A), ensuring strong and consistent welds on materials like stainless steel (304/316), low - carbon steel, and aluminum alloys.
  • Adaptive Pressure Regulation: Built - in pressure sensors automatically adjust the electrode pressure (between 50N and 500N) based on the thickness of the wire mesh, preventing welding defects such as insufficient fusion or over - melting.

Intelligent welding control system Automatic welding by inputting coordinate data of welding position, welding current and other data	Welding Heads and Fixtures Processing and design according to the drawings of each wire shelf product. (customized

Automatic Wire Filling System You can put the precut straight wires into the hopper, then the wire filling machine will do the wire filling into the fixture automatically. It helps to increase the working efficiency and reduce labor force	Automatic Double-layer Feeder When one fixture is under welding process, the wire filling system will load the wires onto the other fixture at the same time. When finish welding, the feeder will automatically exchange the fixture. So the efficiency can be increased.

Production Line Machines

Wire Flattening and Cutting Machine This machine is able to process the round wire into flat wire. It will automatically feed the round wire and cut it into required length. Normally you will need to prepare the 8mm wire coil, and make it into 12x3mm flat wire strip.	High Speed Wire Straightening and Cutting Machine This machine will help to make batch production of 2mm to 4mm wires. This machine speed is almost 5 times than the normal speed wire cutting machine. It helps to increase production rate and reduce labor cost.

Wire Frame Bending Machine This machine helps to bend the flat or round wires into square shape wire frame. It is able to bend multiple wires at the same time so as to increase production rate.	Wire Frame Butt Welding Machine The number of welding heads is depends on the welding width of the mesh. Different welding head can be set different welding programs and current respectively.

Wire Frame Double T-Butt Machine This machine is used to weld the cross bars of the wire shelf to the wire frame. The double head design helps to increase the production rate. Easy Operation. We can also design the automatic moving and welding application.	Wire Edge Trimming Machine After Welding, we need the trimming machine to cut off the edge of wire from the wire frame. To make the surface clean and smooth.

2D Wire Handle Bending Machine This machine is used to bend the wire handle. It is suitable for 2-6mm wire bending. And you can bend any shape of the wire without changing mould.	3D Wire Bending Machine This machine is used to bend the wire into 3D shape. It is suitable for 2-6mm or 3-8mm wire bending. And you can bend any 3D shape of the wire without changing mould.

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Hwashi Automatic Multiple Head Wire Mesh Spot Welding Machine for Shopping cart Images